Pyro-Processing

Pyro-ProcessingPyro-ProcessingPyro-Processing

Pyro-Processing

Pyro-ProcessingPyro-ProcessingPyro-Processing

Protecting your business from fire and explosion.

Expert Safety Solutions

Expert Safety SolutionsExpert Safety SolutionsExpert Safety Solutions

Protecting your business from fire and explosion.

Expert Safety Solutions

Expert Safety SolutionsExpert Safety SolutionsExpert Safety Solutions

About Pyro-processing

Our Mission

With over 25 years of hands-on experience in the design and operation of coal milling, alternative solid fuels firing, and hydrogen co-firing systems, we deliver high-performance solutions for cement, lime, minerals, pulp & paper, and utility industries across the globe. Our expertise includes global safety consulting, having investigated numerous fire and explosion incidents on five continents, including North and South America, Europe, Asia, and Africa.

Renowned for delivering actionable insights and proven safety strategies, we help organizations enhance personnel safety and safeguard valuable assets from harm

Scope of Services

Independent Investigation of Industrial Accidents

As part of our post-incident analysis services, we have independently investigated numerous safety incidents for a diverse range of stakeholders, including business owners, insurance companies, banks, and regulatory authorities overseeing industrial sites. We operate with the highest standards of confidentiality, ensuring sensitive information remains secure throughout the investigative process. In addition to providing clear, objective findings, we recommend and implement proven safety solutions that prioritize personnel protection and prevent damage to critical assets. Our work drives measurable improvements, strengthens operational resilience, and helps reduce the risk of future incidents.

Field Surveys and Audits

We conduct comprehensive field surveys to evaluate the adequacy and effectiveness of existing safety measures across industrial sites. Through detailed assessments, we identify areas for potential improvement and support the development of more robust safety strategies tailored to operational needs.

Process Control and Instrumentation

We evaluate the effectiveness of process control systems to ensure optimal operational performance. Our assessments identify inefficiencies, vulnerabilities, or outdated configurations, allowing us to recommend targeted improvements for enhanced reliability, safety, and productivity.

Process Optimization

We offer quality assurance and testing services to ensure that your products and software meet the highest standards of quality. Our team of experts uses the latest testing methodologies and tools to provide accurate and reliable results.

Project Engineering

We specialize in engineering coal milling, alternative fuel firing, and hydrogen co-firing systems, advancing cleaner and more efficient energy solutions. Our expertise spans the project lifecycle, whether serving as the engineering contractor, the owner’s engineer, or an independent third-party technical reviewer, delivering integrated solutions tailored to each client’s operational and environmental goals.

Fire & Explosion Simulation

We utilize advanced simulation tools to model fire and explosion scenarios, enabling detailed analysis of potential hazards. These simulations help us assess the effectiveness of existing safety measures, uncover hidden vulnerabilities, and recommend strategic enhancements for improved risk mitigation and emergency preparedness.

Materials Characterization

We plan, organize, and manage material characterization testwork conducted at certified test facilities. Our team provides end-to-end oversight, witnessing testing, supervising activities, and interpreting results, to ensure accuracy, reliability, and alignment with project objectives and industry standards.

Visual journey through our assignments

    Frequently Asked Questions

    Coal milling and alternative fuels firing as part of cement and lime operations, iron ore, minerals, pulp & paper, and power generation facilities. 


    We’ve supported pyro-processing operations across a wide range of jurisdictions, depending on the industry and regulatory landscape. Here's a breakdown of typical regions and how jurisdictional factors come into play:

    •  North America: Canada and the U.S. are key hubs, especially for cement, lime, and mineral processing. Regulations often involve environmental compliance (e.g., EPA, NRCan).
    • Europe: Strong focus on emissions reduction and alternative fuels. EU directives shape operational standards.
    • Asia-Pacific: Rapid industrial growth drives demand in India, China, South Korea, and Australia. Jurisdictional nuances include fuel sourcing and technology licensing.
    • Middle East & Africa: Emerging markets with large-scale infrastructure projects. Often involve turnkey solutions and local partnerships.
    • Latin America: Mining and cement sectors are prominent, with jurisdictional emphasis on sustainability and community impact.


    • Insurance underwriter requirements 
    • Environmental regulations: Emissions, waste heat recovery, and fuel usage are tightly regulated.
    • Safety standards: Vary by country but often require compliance with international norms (e.g., ISO, OSHA).
    • Technology transfer & licensing: Some jurisdictions require local adaptation or joint ventures.
    • Permitting & approvals: Local authorities may have unique permitting processes for high-temperature operations.


    Contact Us

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